Home » Single-Use Media Storage » Media Bottles and Carboys

Single-Use Media Bottles and Carboys

Single-use bottles and carboy assemblies

Sentinel Process Systems offers a range of customized single-use Media Bottles and Carboys, ideal for product sampling and storage needs in the production of drugs and vaccines. Offered in a variety of shapes, sizes, cap options and materials, our bottle assemblies offer complete and reliable fluid transfer and storage.

Fast Time-to-Production

Get your single-use systems ready quickly, so you launch faster.

No Vendor Lock-In

Choose components from any supplier. Maximum flexibility, zero compromise.

Custom Solutions for Bioprocessing

Fully customized systems designed specifically for your process.

Reliable Supply

Managed inventory through stocking programs ensures you never run short on materials.

Supports Sterility Requirements

Gamma irradiation and SAL services are available.

Sentinel Process Systems Media Bottles

Sentinel Process Systems media bottles are available in either PET (polyethylene terephthalate) or PETG (polyethylene terephthalate glycol-modified). Other materials – Polypropylene or Polycarbonate – may be available in certain sizes. Ideal for single-use scenarios, these bottles help eliminate the maintenance and validation demands associated with traditional stainless steel equipment.

Media Bottles Key Features

Our media bottles feature a one-piece molded stopper to ensure barrier seal integrity, secure and stable clamps and forked siphon tubing for maximum drainability. 

Additional features include:

  • Bottle size: 60ml, 125ml, 250ml, 500ml, 1L, 2L
  • Bottle material: Copolyester PETG, crystal clear for optical monitoring
  • Tube material: TPE or Silicone
  • Tube size: Dip tube line – 1/8” ID x ¼” OD; Vent line – ¼” ID to 7/16” OD
  • Vent filters: 25mm .2µm hydrophobic PVDF membrane provides superior gamma stability and ensures a higher degree of sterility assurance
  • Cap: White HDPE
  • Connectors: AseptiQuik or polypropylene plug supplied on outlet of siphon tube
  • Gamma stable: 25–40kGy gamma irradiation available upon request
  • SAL: Sterility Assurance Level of 10 -6 available upon request

Our team assembles and packages media bottles in an ISO Class 7 Clean Room. Custom assemblies are available upon request.

Typical Applications

  • Aseptic sampling
  • Media/buffers storage
  • Sterile filling
  • Vaccine production
  • Process R&D

Regulatory

  • Lot and batch traceable
  • ADIF
  • DMF listed
  • ISO 10993
  • USP Class VI
  • USP 661
  • REACH compliant
  • USP 85
  • ANSI/AAMI ST72

Sentinel Process Systems Carboys

Sentinel Process Systems carboys are engineered to accommodate high-capacity media storage needs. Crafted for flexibility and convenience, these containers help streamline storage and handling in your process environment. While plastic carboys offer excellent durability and dependability, it’s important to note that they may be more susceptible to surface scratches and present cleaning challenges compared to some alternatives.

Key Features

Our carboys are available in 2.5L, 5L, 10L, 20L and 40L, depending on material choice. Bottle material choices:

  • Polypropylene (PP)
  • Polyethylene terephthalate glycol-modified (PETG)
  • Polycarbonate (PC)
  • High-density polyethylene (HDPE)
  • Low-density polyethylene (LDPE)

Additional features:

  • Various cap sizes available
  • Spigots available
  • Clear or translucent, depending on material
  • BPA-free
  • Made from a USP Class VI material
  • FDA Grade for optimum protection of your assets

Frequently Asked Questions

The following answers address the most common questions about Sentinel’s single-use media bottles and carboys, providing details to help you make an informed choice and support any follow-up inquiries you may have.

Where Can I Find Single-Use Carboys?

You can find single-use carboys directly through Sentinel Process Systems, either by visiting our website, contacting our sales team or working with our network of authorized distributors. Our representatives can assist in choosing the right size and specifications for your process, ensuring you find the bottle or carboy that fits your workflow and project requirements.

What Materials Are Used for Single-Use Carboys?

The materials used for single-use carboys include PP, PETG, PC, HDPE and LDPE. HDPE is widely chosen for its excellent chemical resistance and durability, making it suitable for a broad range of media and solvents. PETG is preferred when visual clarity or suitability for freezing applications is needed, while PP may be selected for processes that require autoclaving or higher-temperature stability.

Can I Get a Custom Port Configuration on a Single-Use Carboy?

Yes, you can get a custom port configuration on a single-use carboy. Sentinel offers extensive customization, allowing you to specify port quantity, style, placement and fitting types to integrate with your unique setup. To request a custom configuration, reach out to our applications team with your requirements for a tailored design and a detailed quote.

What Is the Shelf Life of a Gamma-Sterilized Single-Use Carboy?

The shelf life of a gamma-sterilized single-use carboy is typically around two to five years from the date of sterilization, provided it is stored in its original, unopened packaging and protected from UV light and extreme temperatures. Always refer to the product labeling or contact our support team for the exact expiration date of your batch.

Are Your Single-Use Carboys Compatible With Standard Tubing Sets?

Our single-use carboys are compatible with most standard tubing sets and incorporate universal connection standards, including popular quick-connect fittings and sanitary connections. This flexibility makes it easy to integrate Sentinel’s carboys into existing single-use systems for seamless fluid transfer.

What Compliance Documentation Does Sentinel Provide?

Sentinel provides compliance documentation, including Certificates of Conformance (CoC), extractables and leachables data, material certifications and sterilization process records. We’re committed to our quality assurance philosophy and can help your team start solving process challenges. All documents are available upon request to support your validation requirements and regulatory needs.

Optimize Your Workflow With Sentinel’s Single-Use Solutions

Ready to simplify your fluid handling or storage process? Sentinel Process Systems partners with bioprocessing and pharmaceutical teams to deliver single-use media bottles and carboys that meet rigorous standards for safety, sterility and compliance. Our experts work with you to design and deliver the right configurations, materials and documentation, so you can focus on your process, not your containers.

Connect with our team today to explore options or request a custom solution tailored to your operation.

Start Optimizing Your Processes

At Sentinel, we deliver components that match your needs, backed by our expert assistance. Request information on the products you are interested in today. If you are unsure what hose would suit your production, reach out to us.