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TPE Bulk Tubing

TPE Tubing

TPE tubing is designed specifically for the most demanding bio-pharmaceutical applications. TPE is flexible, sterilizable and moldable, and is ideal for use with peristaltic pumps, single-use assemblies, process filling and sampling devices. TPE is compatible with all common tube sealers and aseptic tube welders such as Vante, Terumo, BioWelder and GE Sterile Tube Fuser to name a few. Sentinel Process Systems partners with the leading TPE suppliers providing you the best pricing and delivery possible.

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What Makes TPE Tubing Ideal for Biopharmaceutical Applications?

TPE combines the flexibility of rubber with the processing advantages of thermoplastics, making this material suitable for the most demanding life sciences applications. High-purity TPE tubing can be sterilized using either gamma irradiation or autoclaving, which creates a closed, aseptic connection and removes the risk of contamination from barbed fittings and clamps that are often required by other elastomers.

Because of its molecular design, TPE tubing has very low levels of adsorption, which means that your active pharmaceutical ingredients and sensitive biologics are not affected by being transferred through TPE tubing. This biocompatibility, along with TPE tubing’s compliance with USP Class VI and ISO 10993 certifications, makes it an ideal tubing material for producing vaccines, manufacturing cell therapies and filling products under aseptic conditions.

Types of TPE Tubing Used in Biopharmaceutical Processing

TPE tubing is available in a range of specialized formulations developed to meet the demanding requirements of biopharmaceutical manufacturing. While the underlying chemistry may vary, these materials are engineered to deliver consistent performance across critical processing steps. Selecting the appropriate TPE tubing depends on several key factors, including weldability, chemical compatibility, flexibility and mechanical strength.

Sentinel Process Systems is a distributor of multiple TPE products, including:

  • C-Flex®: This product is manufactured from pharmaceutical-grade thermoplastic elastomer. It’s bondable, sterilizable and moldable while preserving purity, making it appropriate for biopharma manufacturing, bioprocessing and related applications.
  • AdvantaFlex: This high-strength, chemical-resistant TPE product is ideal for a variety of applications, providing excellent fluid management efficiency and performance.
  • Sanisure: Cellgyn® TPE tubing boasts excellent gas barrier properties and offers compatibility with other tubing brands and welding and sealing equipment.

By evaluating process conditions such as temperature ranges, pressure requirements and fluid composition, manufacturers can select TPE tubing that provides reliable performance while supporting efficiency, safety and compliance throughout the production lifecycle.

Application-Driven Selection

No single TPE formulation fits every process. Sentinel Process Systems works with multiple TPE suppliers to recommend tubing that aligns with the specific chemical, mechanical and regulatory requirements of each application. Our Sanisure and AdvantaFlex TPE tubing solutions are designed to prioritize safety, performance and sustainability in demanding applications.

TPE Tubing Technical Features

Key Features
  • Sterile weldable and heat sealable
  • Made from FDA-approved ingredients
  • Certified free of silicone oils and animal-derived ingredients
  • Can be autoclaved or Gamma irradiated.
  • Meets various ISO and USP standards, including Class VI
  • Excellent low absorption and adsorption characteristics as compared to silicone
  • Low permeability as compared to silicone
  • Excellent Gas Barrier Properties
  • Resistant to Acids and Alkaline
  • Low Platelet Adhesion and Protein Binding
  • Smooth interior for excellent flow and performance
  • Translucent for fluid flow visibility
  • Custom lengths, sizes, and packaging available
  • Documented lot traceable with identification on packaging
  • Safe Disposal through Incineration
Typical Applications
  • Sterile filling
  • Vaccine production
  • Pharmaceutical sampling and delivery systems
  • Single-use systems
  • Bioreactor processes
  • Cell culture media, harvesting, and fermentation
  • Pharmaceutical production and processing
  • High purity water transfer
  • Filtration
  • Reagent Dispensing
  • Peristaltic Pumps
  • Pinch Valves
  • Diagnostic Equipment

TPE vs Silicone Tubing

Both materials are capable of meeting the stringent specifications required by most regulatory agencies, but they also show some very unique characteristics that make them well-suited to specific applications.

A major advantage of TPE tubing is that it has a better gas barrier than silicone tubing and lower permeability. TPE tubing is an ideal material for applications where minimizing oxygen transfer or minimizing carbon dioxide loss is critical.

The fact that TPE tubing can be sterilized and welded means that, in many cases, single-use TPE tubing does not require connectors. This reduces both the cost of the system and the number of potential leak points. Additionally, TPE tubing is made without silicone oil, so there is no risk of silicone oil contaminating sensitive downstream processes or causing foam problems.

One significant advantage of using silicone tubing in extreme temperatures (i.e., from -100°F to 400°F) compared to TPE tubing (which operates between -40°F to +140°F) is long-term peristaltic pump life for continuous-duty applications.

However, for single-use systems, aseptic transfers and applications that utilize weldable connections, TPE medical tubing has proven to provide substantial benefits, leading to a rapid expansion of TPE medical tubing in the biopharmaceutical industry.

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TPE tubing stocking for critical SKUs

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